Engineering, Procurement & Construction (EPC) Projects
EPC Projects

Engineering, Procurement & Construction (EPC) Projects

Binani Cement Ltd.Unit # 1; Rajasthan

Unit No.– 1 was executed between 1995 – 1997 for cement plant of capacity 5600 TPD. The scope of work included civil, structural steel work, technological steel work, RCC silos of storage capacity 7500T, electrical, automation and instrumentation system; Material handling for lime stone – gypsum – coal – clinker – etc. with conveyors system upto 1200 TPH, raw mill, bag house, cyclone pre heater, rotary kiln, clinker cooler, fan, grate, ESP, coal mill, cement mill, etc.

The major executed quantities are; Concreting 89,200 M3, Structural Steel 1,512 T, Technological Steel 5,440 T.

Scope included electrical – automation – instrumentation work included electrical substation comprising HT switchgears, transformers, HT drives, LT drives, LT switchgear / MCCs, cabling, plant lighting, street lighting – inside plant – in colony – market, yard lighting, earthing & lightning protection, etc. control and automation system, instrumentation, UPS, battery, battery chargers etc.

Unit No.– 2 was executed between 2005 – May 2007 for cement plant of capacity of 6500 / 7000 TPD. The scope of work included civil, structural steel work, technological steel work, RCC silos of storage capacity 7500T; Material handling for lime stone, gypsum, coal, clinker etc., raw mill, bag house, cyclone pre heater, rotary kiln, clinker cooler, fan, grate, esp, coal mill, cement mill, electrical, automation and instrumentation system.

The major executed quantities are; Concreting 60,000 M3, Structural Steel 5,700 T, Technological Steel 6,000 T.

Scope included electrical – automation – instrumentation work included electrical substation comprising HT switchgears, transformers, HT drives, LT drives, LT switchgear / MCCs, cabling, plant lighting, street lighting – inside plant – in colony – market, yard lighting, earthing & lightning protection, etc. control and automation system, instrumentation, UPS, battery, battery chargers etc.

Captive Power Plant, Phase – 1 was executed between October 1995 – March 1997 for capacity of 1x25MW. The scope of work included boiler steam generator, turbine, cooling tower, belt conveyor, crusher, screen, ash handling – dense phase pneumatic, ESP, stack, RCC silo, electrical, control, etc.

The major executed quantities are; Concreting 23,600 M3, Structural Steel 2,090 T. Scope of work included electrical & control System; HT & LT switchgear, transformer, cabling, lighting, control , earthing, etc.

Captive Power Plant, Phase – 2 was executed between November 2005 – December 2007 for capacity of 1X22.3 MW. The scope of work included boiler steam generator, turbine, cooling tower, belt conveyor, crusher, screen, ash handling – dense phase pneumatic, ESP, stack, silo, etc. & electrical, control system.

The major executed quantities are; Concreting 58,200 M3, Structural Steel 5,450 T.

Captive Power Plant, Phase – 3 was executed between February 2009 – December 2009 for capacity of 1X22.3 MW. The scope of work included boiler steam generator, turbine, cooling tower, belt conveyor, crusher, screen, ash handling – dense phase pneumatic, ESP, etc & electrical, control system.

The major executed quantities are; Concreting 4,500 M3, Structural Steel 430 T.

Binani Cement ; LLC- Dubai

The scope Included civil, structural steel, technological steel work, silos; mills, hoppers, separator, material handling conveyors, bucket elevator, bag filter fan, electrical, automation and instrumentation system.

The Line – 1 was executed between January 1998 – September 1999 for Plant Capacity of 75 t/h.

The major executed quantities are; Concreting 6,300 M3, Structural Steel 907 T, Technological Steel 275 T.   

Scope included electrical & control system; HT & LT switchgear, 11KV Switchgear panel, ACB Panel, transformer, drives, HT / LT cable, lighting – for the plant,  street light and earthing.

The Line – 2 was executed between October 2005 – April 2006 for Plant of Capacity 75 t/h.

The major executed quantities are; Concreting 2,625 M3, Structural Steel 1,965 T, Technological Steel 300 T.

Scope included electrical & control system: HT & LT switchgear, 11KV switchgear panel, ACB panel, transformer, drives, HT / LT cable, lighting and earthing.

The Line – 3 was executed between June 2008 – August 2009 for Plant of Capacity 120 t/h.

The major executed quantities are; Concreting 9,324 M3, Structural Steel 1,609 T, Technological Steel 305 T.  

Scope included electrical & control system; HT & LT switchgear, 11KV switchgear panel, ACB panel, transformer, drives, HT / LT Cable, lighting – for the plant and earthing.

Shandong Binani Rongan Cement Co Ltd; China

The plant was executed between March 2010 – November 2011 for plant of capacity 3 MTPA. The scope included civil, structural steel work, technological steel work, silos; material handling conveyors, bucket elevator, apron conveyor, bag house, preheater, cyclone pre heater, rotary kiln, grate cooler, fan, crusher, raw mill, bag filter, electrical, automation and instrumentation system.

The major executed quantities are; Concreting 44,796 M3, Structural Steel 5,000 T.

Scope included electrical & control system; HT& LT switchgear, transformer, VVVF drives, cabling, plant / yard / street lighting, control, earthing.

Allied Port & Services at Kakinada, Andhra Pradesh

Bulk material handling project, which includes design, supply, civil works, structural works, electrical works, control, erection, and commissioning of the plant. The scope includes conveying material from ship unloader, loading to silos, silo extraction, rail wagon loading, big bag system, etc. The Project has been completed and is under Commissioning / PG Test.

Binani Cement, Sirohi, Rajasthan

Crushing, screening and pneumatic conveying system at cement Plant; which includes design, supply, civil works, structural works, electrical works, control, erection, and commissioning of the project. The project is under implementation.

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